Industries Using Pneumatic Conveying System For various Applications

Many Industries need transfer of Dry bulk materials, Powders or Pellets and Granules from one place to another for their various application. This can be achieved by Pneumatic Conveying System through an enclosed conveying pipeline or tube by means of a difference in pressure and gas flow (usually Air), generated by an air movement device such as a Centrifugal fan/blower, roots blower/prime mover or compressor.

Pneumatic Conveying Systems are widely used in the Food Processing Plants, Grain/Malt Handling Plants, Pharmaceutical Industries, Chemical Industries, Spice Industries, Petrochemical Industries, Agro and Fertilizer Industries,  Plastic and Polymers , Breweries and distilleries, Cement Manufacturing Plants, Mineral Industries, cosmetic industries, etc. Raj Deep ENVIROCON has been in this sector for about two and half decades, we have set a strong foothold in the industry. We are a single window for customers for all their needs regarding design, manufacture and supply of various conveying technologies along with equipment and turnkey project solutions.

DIA – TYPICAL REPRESENTAION OF PNEUMATIC CONVEYING SYSTEM :

1. Food Processing Industry :

In India, the food sector has emerged as a high-growth and high-profit sector due to its immense potential for value addition, particularly within the food processing industry. Pneumatic Conveying Systems is widely used in this sector to convey various products like Grains, Wheat Flour, Milk Powder, Sugar, Rice, Spices, Maida, Cereals, Corn, Edible Oils, and Dairy Products Etc.  Raj Deep ENVIROCON has successfully installed and commissioned Pneumatic Conveying Systems, Storage Systems, and Weighing Solutions for various products and experience-based engineered solutions in this sector. The aim of these transport systems is to transfer particulate material between storage locations, or to feed reactor, blender etc. for various applications like mixing, weighing etc. The advantages of using Pneumatic Conveying Systems is the flexibility in routing the pipeline, requires less maintenance, etc compared to other systems. The food Industry needs higher hygiene with efficiency and less manpower or fully automated system. That is why our customers many times prefer Pneumatic Conveying Systems as they simplify the process and make it hygienic and safe with dust free environment. The air can be loaded more safely as it is not flammable and short circuit does not occurs or explode, so protection against both of these things is easy. It is safe to use Pneumatic Conveying Systems in food processing industry

2. Beverage – Breweries and Distilleries :

India is the biggest manufacturer of Beverages in the world. India has been lucrative market for global alcohol giants. Alcoholic Beverages market is matured in India over the years but still it is highly confined to limited varieties. India is the third largest and fastest growing liquor market in the world. Alcohol beverage can considered an emerging industry due to its high growth potential and increased social acceptance.

Raj Deep ENVIROCON has been in this sector for about two and half decades, we have set a strong foothold in breweries and distilleries. We are a single window for alcohol manufacturing industries for all their needs regarding design, manufacture and supply of total raw material handling section which includes Grain/malt Silo loading-unloading, Cleaning, Milling, flour conveying and flour weighing system along with various equipment used in breweries and distilleries. Based in Pune, our technologically superior, high load carrying material handling equipment are fabricated precisely to meet the demands of our clients.

Our Pneumatic Conveying Systems solutions for Brewery & Distilleries include total dry goods handling as well as hygroscopic material handling. We have around 250+ installations covering major market share all over India. We have served our services in esteemed organisation such as Diageo Group, AB Inbev, United Breweries, United Spirits etc

3. Chemical and Petrochemical Industries :

The chemical industry of India is a major contributor to the Indian economy, contributing 7% of the country’s Gross Domestic Product (GDP). India’s chemical industry ranks as sixth largest in world, and third in Asia. India’s chemical industry is extremely diversified and can be broadly classified into bulk chemicals, specialty chemicals, agrochemicals, petrochemicals, polymers and fertilisers. Raj Deep ENVIROCON holds a strong position in supplying various technological solutions and Pneumatic Conveying Systems to Chemical and Petrochemical Industry.  Raj Deep ENVIROCON offer a solution to this sector in the area of bulk solids handling, Granules Conveying, Powder Conveying from the receipt of the raw material, various intermediate stages until finished product packaging. Our Pneumatic Conveying Systems, filtration solutions during handling of various bulk solids, bagging of finished products forms the major part of system supply. Products in the chemical & petrochemical industry can be dangerous and include precautions such as explosion risks, dust control, protection of the environment and prevention of cross contamination control. One of the advantages of using Pneumatic Conveying Systems to transport a bulk particulate material, compared to other systems, is the flexibility in routing the pipeline. This often results in transport pipes with many bends, which considerably increase the difficulty in predicting the performance of the system but our experience and expertise in this field has triggered such difficulties efficiently.

4. Pharmaceutical Industry :

India ranks 3rd worldwide for pharmaceutical production by volume and 14th by value. The country has an established domestic pharmaceutical industry, with a strong network of 3,000 drug companies and ~10,500 manufacturing units. India holds a significant role in the pharmaceutical industry worldwide. Pharmaceutical sector is also growing at rapid pace. Pneumatic Conveying Systems is used to transfer Granules, Powders, Pre – Blended or Fragile Materials, Tablets and Empty capsules from containers to process machines.  We Supply Pneumatic Conveying Systems to Pharmaceutical Industry to meet their unique demands we design and implement good manufacturing practice (GMP) guidelines. Raj Deep ENVIROCON provides solutions to this sector in the area of pneumatic conveying of dry powders & filtration solutions for handling of various powders having normal, hazardous, explosive and active nature. Pneumatic Conveying Systems help increase automation and health and safety of your personnel by eliminating the task of manually scooping powder into process machines. It is vital for pharmaceutical companies to ensure that batch purity is maintained at all levels. Use of Pneumatic Conveying Systems sealed piping’s ensures cleaner installation and process flows due to its sealed piping design. Dust-free conveying is essential to the life of the product and overall safety of the environment and personnel. Hygienic, quick clean and no residue design are standard features of Pneumatic Conveying Systems. Transferring materials pneumatically also supports a virtually dust-free atmosphere. Pneumatic Conveying Systems have improved agitation caused by a controlled process of material addition which greatly reduces batch time. Charging the vessel/reactor also needs less manpower, giving employees time to attend to other important tasks.

5. Cement and Minerals Industry :

India’s overall cement production capacity was nearly 545 million tonnes (MT) in FY20. Raj Deep ENVIROCON have extensive experience with designing handling and conveying systems for the Cement and mineral industry. We excel at system design, engineering and supply of complete bulk material transfer systems. Modern, efficient technology and proven equipment are only two of our strengths. The applications targeted have been for abrasive materials, high temperature materials, with high tonnage transfer and very long distance conveying. The combined product and process technologies from Raj Deep ENVIROCON are able to handle the raw and processed materials like BENTONIE, COAL DUST, DRY DUST, PELLETS, LIME AND ASH in the Cement and Mineral industries from delivery to despatch. Our world-class material testing facility duplicates your conveying application. Our facility is designed first and foremost as a pneumatic conveying equipment testing facility. System efficiencies and any material degradation can be fully monitored to ensure the best solutions for your requirement. Our experience and proven technology is now focused on the cement industry to bring the same benefits and to provide an effective alternative to outdated conveying methods.

Our team at Raj Deep ENVIROCON has a wide experience here that will help you in knowing the best way your Pneumatic Conveying Systems can be designed. It is not difficult to choose the right kind of Pneumatic Conveying Systems because we at Raj Deep ENVIROCON are happy to assist you in doing so. We have around 250+ installations covering major market share all over India.

Get In Touch  with us to know more and we will help you to select most efficient and cost-effective pollution control solutions for your specific needs.